← Back to Learning Hub

The Art of Control: An Analysis of Oxidation and Its Pitfalls in Tea Manufacturing

Oxidation, the enzymatic transformation of Camellia sinensis leaf catechins, is the most decisive and artistically demanding stage in tea processing. While often described as a single step, it is a complex biochemical cascade that is either entirely prevented (green tea), meticulously controlled and halted (oolong tea), or managed to an optimal ratio of final products (black tea). This paper provides a full analysis of this process, exploring the profound dangers of "under-oxidation" and "over-oxidation" in each major tea category. The "art of the tea master" is defined not merely by initiating this reaction but by navigating its specific pitfalls to achieve a desired sensory profile.

A side-by-side comparison of tea leaves showing the oxidation spectrum from green tea to black tea.

Key Takeaways: The Art of Oxidation

Oxidation is the enzymatic process that turns tea leaves brown, creating new flavors. It is the core step that defines a tea.

  • The "Art": The tea master's job is to control this reaction and stop it at the perfect time.
  • Green Tea Pitfall: "Under-fixing" (not enough heat) leaves enzymes active, causing the tea to turn brown and "stale" in storage.
  • Oolong Tea Pitfall: "Over-oxidation" makes the tea lose its complex floral notes and become a generic, "malty" black tea.
  • Black Tea Pitfall: "Over-fermentation" (running too long) destroys theaflavins (briskness), resulting in a "soft," "flat," and "dull" liquor.

Part of a Series

This article is a deep dive into Step 4: Oxidation. It is part of our mini-series on tea processing.

Read the main pillar page: An Expert Guide to Tea Processing & Manufacture →

I. Introduction: The Double-Edged Sword of Oxidation

Following the cellular rupture of disruption, the tea leaf is biochemically primed for its metamorphosis. The oxidation stage is where the leaf's "grassy" and bitter-tasting polyphenols, primarily catechins like EGCG, are transformed by their own enzymes—polyphenol oxidase (PPO) and peroxidase (POD)—into entirely new classes of compounds. In oxidized teas, these are chiefly theaflavins (TFs), which provide brightness and a lively briskness, and thearubigins (TRs), which deliver dark color, malty depth, and body.

This "magical step" is, however, a double-edged sword. The art of the tea master is not simply to "allow" oxidation, but to actively control its trajectory and duration under specific environmental conditions. Every tea type has an optimal finishing point, and deviation in either direction—stopping too soon or letting it run too long—is the primary pitfall that dictates quality, creating signature flaws that are well-known to tea tasters. This analysis explores the distinct dangers of under- and over-oxidation for green, oolong, and black teas.

II. The Pitfall of Prevention: Under- and Over-Fixing Green Tea

For green tea, the goal is the absolute prevention of enzymatic oxidation to preserve the leaf's "natural form". The defining process is "kill-green," or Shaqing, where high heat is applied before any significant rolling to denature the PPO and POD enzymes. This "fixing" is the primary pitfall.

Pitfall 1: Under-Fixing (Under-oxidation)

If the heat is insufficient in temperature or duration, it is considered "under-fixing". This is a catastrophic flaw, as the oxidative enzymes are not fully denatured and "residual enzyme activities" remain. While the tea may appear green initially, it is unstable. These active enzymes will continue to oxidize the catechins during storage, leading to the "browning of green teas". The final product loses its vibrant green color, its "fresh and invigorating" character, and its delicate, grassy notes, developing a dull appearance and a compromised flavor.

Pitfall 2: Over-Fixing (Over-heating)

The opposite danger is applying too much heat. This "scorches the leaf", resulting in a "smoky taste". While the enzymes are certainly denatured, the excessive heat also destroys the desirable, "diverse aroma" compounds that the tea master seeks to preserve. In Japanese steamed teas, this can eliminate the bright, vegetal notes, while in Chinese pan-fired teas, it can overwhelm the gentle "toasty notes" with an acrid, burnt character.

III. The Oolong Tightrope: Navigating Partial Oxidation

Oolong tea represents the most complex expression of the tea master's art, as the goal is a precise partial oxidation, which can range from as little as 8% to as much as 80%. This is achieved through a meticulous and iterative process of gentle bruising (Yaoqing) followed by periods of rest (Tanliang). The tea master must stop this process based on sensory cues, primarily the development of specific aromas. This creates a razor-thin margin for error.

Pitfall 1: Under-Oxidation (Stopping too soon)

If the master "fixes" the leaf too early, the tea remains too close to a green tea. The resulting flavor profile will be "fresh and grassy" or "light and flowery", but it will be one-dimensional. It fails to develop the signature "fruity, milky, or even woody notes" or the "earthy, nutty, and sometimes toasty" depth that defines the oolong category. The unique chemical transformation that creates oolong-specific compounds like theasinensins and oolongtheanins is cut short, resulting in a bland, simple tea that lacks the intended complexity.

Pitfall 2: Over-Oxidation (Stopping too late)

This is the more common pitfall, where the oxidation is allowed to run too long. The tea crosses the boundary from "semi-fermented" to "fully fermented". The flavor profile "comes closer to Black teas," losing its delicate floral nuances and instead developing a "full bodied profile" and a "malt aroma". The leaf itself, which should famously have "red edges and a green center", becomes uniformly dark. The tea master has essentially missed the mark and created a low-quality black tea, having completely lost the unique, layered aromatic profile that is the entire purpose of oolong manufacturing.

IV. Black Tea: The Dangers of "Completion"

The oxidation of black tea is often described as "full" or "complete". However, this is a dangerous simplification. The true goal is not "completion" but the achievement of an optimal ratio of theaflavins (TFs) to thearubigins (TRs), often cited as an ideal 1:10. This process is a carefully managed kinetic race. PPO is the primary enzyme that converts catechins into TFs (briskness). Simultaneously, PPO's reaction generates hydrogen peroxide ($H_2O_2$). This $H_2O_2$ then "fuels" the POD enzyme, which degrades the newly formed TFs, polymerizing them into TRs (color and body).

Pitfall 1: Under-Oxidation (Under-fermentation)

If the process is stopped too early (e.g., by drying), the enzymatic conversion is insufficient. The resulting liquor will be weak and thin, lacking the "thick" body and deep, malty notes expected of black tea. Most notably, it will retain a "metallic and green taste" due to the high levels of un-oxidized catechins, which are "colorless, water-soluble compounds that contribute bitterness and astringency to green tea infusion".

Pitfall 2: Over-Oxidation (Over-fermentation)

This is the critical pitfall in black tea production. If the process runs too long, the synergistic PPO/POD cascade becomes destructive. POD, fueled by a continuous supply of $H_2O_2$ from PPO, consumes the desirable TFs, converting them all into TRs. The TF/TR ratio is ruined. The resulting tea is "over-fermented". It will be dark and possess "body", but it will be "too soft," "dull," and "flat," having lost all of its "briskness". It is a tea without vibrancy that "don't retain flavour for long".

V. Environmental Pitfalls: The Unseen Variables

Beyond timing, the tea master must manage the oxidation environment itself. Failure to control these variables can lead to pitfalls, regardless of timing.

VI. Conclusion

Oxidation is not a simple, linear "on-switch" but a highly complex and sensitive biochemical cascade that defines the final character of tea. The "art of the tea master" is, in essence, the art of applied biochemistry: a sensory-guided navigation of time, temperature, and humidity to avoid the distinct pitfalls of "too much" and "too little." An under-fixed green tea becomes an unstable, browning failure. An over-oxidized oolong becomes a generic, malty black tea, losing its valuable floral identity. And an over-fermented black tea, though dark, becomes a "soft" and "dull" liquor, devoid of the briskness that defines its quality. The final flavor profile in a cup of tea is, therefore, a direct reflection of the master's ability to precisely control this enzymatic engine, halting it at the exact moment of perfect balance.


Comparative Analysis of Processing Outcomes

This table (also seen in our Disruption guide) summarizes how the management of oxidation (or its prevention) dictates the final chemical and sensory profile of the tea.

Table 1: Comparative Analysis of Processing, Biochemistry, and Chemical Outcomes of Camellia sinensis
Tea Type Key Processing Step (The "Fork") Disruption Philosophy & Method Oxidation Level (%) PPO/POD Enzyme Status Dominant Polyphenol Profile Primary Sensory Profile
Green Tea Shaqing (Heat-Fixing) Prevention. Heat (steaming/pan-firing) denatures enzymes before rolling (for shape). 0% (Prevented) Denatured (Inactivated by heat) Catechins (EGCG, EGC) Grassy, vegetal, marine, toasty, nutty
Oolong Tea Yaoqing (Bruising) & Tanliang (Resting) Partial & Controlled. Gentle tossing/tumbling bruises only leaf edges. Iterative cycles of disruption and rest. 10-70% (Partial) Active (Localized). Active only at bruised edges; controlled by rest/temp cycles. Oolongtheanins & Theasinensins (plus retained Catechins) Floral, fruity, nutty, roasted, complex
Black Tea (Orthodox) Orthodox Rolling Total & Controlled. Machine rolling twists and wrings whole leaves. Coats leaf in own juices. ~100% (Full) Fully Active. Mixed completely with substrates. Theaflavins (TFs) & Thearubigins (TRs) Nuanced, malty, brisk, complex flavor
Black Tea (CTC) Crush, Tear, Curl (CTC) Total & Industrial. High-speed toothed rollers pulverize leaf into granules. 100% (Full & Rapid) Fully Active. Mixed instantly and completely. Theaflavins (TFs) & Thearubigins (TRs) (often high TR/TF ratio) Bold, strong, malty, astringent, generic

Works Cited

  1. https://iteaworld.com/blogs/basic-knowledge-of-oolong-tea/a-beginner-s-guide-how-to-choose-the-best-oolong-tea-by-oxidation-level
  2. https://pmc.ncbi.nlm.nih.gov/articles/PMC8840101/
  3. https://openbiotechnologyjournal.com/VOLUME/14/PAGE/78/FULLTEXT/
  4. https://www.researchgate.net/publication/379680509_Comparative_evaluation_of_the_impact_of_processing_methods_in_determining_the_levels_of_health_promoting_chemical_constituents_and_quality_of_green_tea
  5. https://pmc.ncbi.nlm.nih.gov/articles/PMC10743253/
  6. https://www.teaclass.com/lesson_0106.html
  7. https://pmc.ncbi.nlm.nih.gov/articles/PMC2946098/
  8. https://www.researchgate.net/publication/383753044_Biochemistry_of_Tea_Leaves_and_Tea_Processing_Technology
  9. https://www.eatthis.com/black-tea-vs-green-tea/
  10. https://www.revivalteacompany.com/blogs/tea-101/black-tea-vs-green-tea
  11. https://www.researchgate.net/publication/369975412_A_comprehensive_review_of_polyphenol_oxidase_in_tea_Camellia_sinensis_Physiological_characteristics_oxidation_manufacturing_and_biosynthesis_of_functional_constituents
  12. https://pmc.ncbi.nlm.nih.gov/articles/PMC10887689/
  13. https://www.researchgate.net/publication/308993550_Peroxidase_Can_Perform_the_Hydroxylation_Step_in_the_Oxidative_Cascade_during_Oxidation_of_Tea_Catechins
  14. https://www.researchgate.net/figure/Principle-differences-between-green-oolong-and-black-tea-processing_fig3_260115712
  15. https://www.wanlingteahouse.com/blogs/tea-articles/fixation-aka-kill-green-tea-production-and-processing
  16. https://www.revivalteacompany.com/blogs/tea-101/black-tea-vs-green-tea#:~:text=After%20harvest%2C%20the%20leaves%20are,closer%20to%20its%20natural%20form.
  17. https://teaepicure.com/killing-the-green/
  18. https://teaepicure.com/tea-leaves-oxidation/
  19. https://taiwanleaftea.com/info/kill-green-in-tea-production
  20. https://artfultea.com/blogs/tea-wisdom/tea-oxidation
  21. https://www.beantowntea.com/beantown-tea-blog/2017/11/22/the-tea-making-process-of-bruising
  22. https://www.scielo.br/j/cta/a/5s9NjmJwVYMVMjDC8xvmysq/
  23. https://pubmed.ncbi.nlm.nih.gov/10552528/
  24. https://narendratea.com/what-is-orthodox-tea-and-how-to-relish-its-taste-and-benefits/
  25. https://www.researchgate.net/publication/267011538_Impact_of_maceration_under_low_temperature_on_quality_of_tea
  26. https://pmc.ncbi.nlm.nih.gov/articles/PMC4375181/